transmission for Sonstige-Citroen Dyane
Drive shaft 2CV, oil seal on gearbox. Suitable for Citroen 2CV6 + 2CV4, Dayne, AK, Mehari, on which
the drive shaft flange is fixed with 6 bolts (i.e. all vehicles with disc brakes and the latest model years with drum brakes). Vehicles with 4 bolts need the oil seal 12294. Size: 31 x 42 x 8mm. Made in Germany.
Seal for drive shaft gearbox side with double universal joint. Suitable for Citroen 2CV4 + 2CV6
(starting from year of construction 1961 about 1973). The seal is of paper. Or. No. AM373-77. Inside diameter 82mm. Outside diameter 118mm.
Seal for drive shaft gearbox side with double universal joint. Suitable for Citroen 2CV4 + 2CV6
(starting from year of construction 1961 about 1973). The seal is of paper. Or. No. AM451-72A. Inside diameter 82,5mm.
Seal for drive shaft flange case at the gearbox. Suitable for Citroen 2CV4 + 2CV6 starting from
year of construction 1961). The seal is out of paper. Or. No. AT the 33186A
Spring suitable for the gear lever in the old gearbox, for Citroen 2CV from the fifties + sixties
es (gearbox shifter rod is rear at the gearbox). The spring is mounted under the gearbox cap. Or.Nr.A33497
Gearbox in the exchange. Suitable for Citroen 2CV6 for disc brake. 250 euros Old part deposit
t. Note: It is not oil on the gearbox, please fill it up! (Article number 20000)
Gearbox in the exchange. Suitable for Citroen 2CV6 with drum brake. 250 Euro Old part deposit
t. Note: It is not oil in the gearbox!
Gearbox lid (cap) rear (with mounting for a reversing lamp switch). Suitable for Citroen 2CV6
Dyane. Or. No. 96995255
Gearbox cap seal for Citroen 2CV/AMI6, Dyane. Suitable for the old gearbox, Installed off about
year of construction 1963.
Gearbox locknut - M22x1.5 locking nut, behind the bearing of the 3rd shaft. Left-hand thread. Or
No. AZ332-4. Suitable for Citroen 2CV6, AK, Dyane, ACDY, Mehari, AMI
Gearbox Oil addetive, 20g. Suitable for 1 liter transmission oil. This additive has been specially
developed for manual and differential transmissions. The product significantly reduces wear and reduces temperature peaks which means quieter running, softer gear changes and better fuel-efficiency.
Bearing for drive shaft, in gearbox. Suitable for Citroen 2CV6. Dimension: 25 x 52 x 15mm. The
bearing is behind the oil seal. Original SKF. Our bearing has a groove for a circlip, but can also be mounted without.
Bearing gearbox - main shaft front, for 2CV. Original SKF. Measurement: 25x52x15mm, with groove for
retaining ring. Or.Nr.: ZC9620002U
Bearing primary shaft rear, reproduction. Suitable for Citroen 2CV6. Inside diameter: 20mm, outside
e diameter: 52mm, 57mm, overall height: 15mm, depth to stop in the case: 11,5mm. Or.Nr. ZC9620308
Bearing primary shaft, for Citroen 2CV6. Or. No.: 95572590. Reproduction. Dimension: 20x52x57x22mm
Depth gauge to bead seat wreath/ring: 19,00mm.
M9, stud bolt, for the mounting of the drive shaft at the gearbox. Suitable for Citroen 2CV +
Citroen DS. Measurement: M9x42mm.
Needle bearing suitable for the primary shaft, for Citroen 2CV, Inside diameter: 14,5mm, outside
e diameter: 20mm. Height of 26,5mm. Or.Nr. ZC9620373
Oil drain screw magnetically, suitable for Citroen 2CV, HY, DS, 11CV (with oil pan out of sheet
metal). Interior square. The suitable tool has our number 20221. Or. No. A1321M, thread M16x1,5x20
Gasket for oil drain plug for 2CV6, BX, XM, 204, 203, 304, 404, 504. inlet + exhaust screw
measure: 16,3x22x2mm. Version C, curved with a seal inside. (PTFE)
Primary shaft (new), suitable for Citroen 2CV6 (disc brake). Not suitable for Citroen Dyane +
Mehari. Or. No. AM332 1E
Switch for the reversing lamp. Suitable for Citroen 2CV6. This switch is as substitute for the
original switch, which was mounted in the rear cap of the gearbox (not with all models!). Note: The switch must be mounted with the attached distance disk! Thread M14x1,5
Gearbox shift sleeve (Selector wheel-disc) for the 2nd-3rd gear. Suitable for Citroen 2CV6, Dyan6
AK, ACDY, AMI, Mehari. Or. no. A335-96
Fly wheel, shaft seal for the gearbox main shaft (primary shaft) in the fly wheel. Suitable for
Citroen for 2CV6. Size: 11,9x18x4mm. Or. No. 95495074. Made in Germany.
Fly wheel, shaft seal for the gearbox main shaft (primary shaft) in the fly wheel. Suitable for
Citroen for 2CV6. Size: 12x18x3mm. Or. No. 7903078053. Made in Germany.
Stud bolt M7 on top of the gearbox (gearbox cover). The stud bolt secures the brake line to the
gearbox cover. Suitable for Citroen 2CV6, Dyane 6, Mehari, ACDY. Thread: M7. Total length: 50 mm. Thread length above the 11 mm head: 13 mm. Thread length below the head: 30 mm.
Speedometer cables bush (guide speedometer cable) in the gearbox, suitable for 2CV old + 2CV4
Reproduction. (The speedometer cable is held with a clip in the gearbox). Not suitable for 2CV6.
2CV6, speedometer pinion in gearbox. 16 theeth! The pinion has an outside diameter of 20,7mm, the
shank has a diameter of 8mm.
Identification plate green, for Citroen. 78x40mm. 2 bores. (Metal). The green identification plates
were often used for gearbox identification!
Guide sleeve in the gearbox, for the connection engine + gearboxes. For 2CV. Measurement
10x14x27,5mm. Very good after production from the European Union.
Motor-gearbox screw connection: Short stud bolts (these are the lower stud bolts) between the motor
and gearbox. Suitable for Citroën 2CV6 + 2CV4, Dyanne AMI8, Mehari
Motor-gearbox screw connection: long stud bolts (these are the upper stud bolts, as they also hold
the air filter holder) between the motor and gearbox. Suitable for Citroën 2CV6 + 2CV4, Dyane, AK, Ami8
Citroën Dyane Transmission: Differences, Gear Ratios, and Important Notes
The transmission in the Citroën Dyane is closely related to those in the Citroën A-series models. These include the 2CV, Dyane, Ami, Méhari, Acadiane, and various van variants. Although many components appear similar at first glance and are partially interchangeable, there are important differences in gear ratios, braking systems, clutches, speedometer cable drives, and model years.
Accurate identification is particularly important for the Dyane, as there were various engine options and configurations. A Dyane 4 with a 435 cm³ engine is technically classified differently than a Dyane 6 with a 602 cm³ engine. Gearboxes from the 2CV6, Ami 8, or Acadiane may also appear mechanically similar, but they are not necessarily compatible with the respective Dyane model.
The Citroën Dyane’s transmission is a 4-speed with reverse. As with many Citroën A-series models, 2nd, 3rd, and 4th gears are synchronized. First gear, however, is not synchronized.
In practice, this means: First gear should only be engaged when the vehicle is stationary. If first gear is engaged while driving or coasting, significant shifting noises may occur. This is not necessarily a defect, but rather a design feature of this generation of transmissions.
If 1st gear is difficult to engage while the vehicle is stationary, a simple procedure often helps: first shift briefly into 2nd gear and then shift into 1st gear. This allows the gears to align better.
Citroën Dyane 4 and Dyane 6: Correctly Matching the Transmission
For the Citroën Dyane, the engine type is crucial for determining the correct transmission.
The Dyane 4 is equipped with the smaller 435-cc engine. The Dyane 6 has the more powerful 602-cc engine. These differences in engine power also result in different requirements for gear ratios and driving behavior.
A transmission with too long a gear ratio can lead to sluggish handling with a weaker engine. A transmission with too short a gear ratio can result in higher RPMs at higher speeds. Therefore, the transmission should always be selected to match the engine, year of manufacture, and intended use.
| Model | Engine | Transmission Character |
|---|---|---|
| Dyane 4 | 435 cm³ | relies more on appropriate power delivery with a smaller engine |
| Dyane 6 | 602 cc | can make better use of a longer gear ratio |
| Acadiane | 602 cc | Often designed for commercial vehicles, tuned differently depending on the model |
| Ami 8 | 602 cc | often with longer gear ratios, more comfort-oriented character |
| 2CV6 | 602 cc | mostly shorter gear ratios, good low-end torque |
Citroën Dyane Gear ratio: 8/31 or 8/33?
An important difference between the transmissions of the A-models lies in the final drive ratio. The ratios 8/31 and 8/33 are frequently mentioned.
For many 2CV6 transmissions, the 8/33 ratio is typical. This is considered rather short and provides good low-end torque. In contrast, the Dyane 6, Ami 8, and Acadiane often feature longer ratios such as 8/31. These can make the vehicle feel smoother at higher speeds but also require slightly more engine power.
| Transmission / Model Type | Typical gear ratio | Character | Effect in practice |
|---|---|---|---|
| 2CV6 | often 8/33 | rather short | Good acceleration, higher RPM |
| Dyane 6 | often 8/31 or model-dependent | tends to be longer | smoother at speed, less responsive on hills |
| Ami 8 | often 8/31 | longer | more pleasant touring character |
| Acadiane | frequently 8/31, depending on the model | depending on usage | Suitable for heavy loads and longer body |
| Dyane 4 | depending on the model | Tuned for smaller engines | should not have too long a gear ratio |
For a Dyane 6, a longer transmission can be desirable if the vehicle is frequently driven on country roads or at a constant speed. However, on mountainous routes, when carrying a load, or when towing, a shorter gear ratio may be more advantageous.
Important: A transmission should not be judged solely on whether it fits mechanically. The decisive factor is whether the gear ratio, brake system, clutch, and drive shafts are compatible with the specific Dyane.
Citroën Dyane transmission with drum brakes or disc brakes
The braking system is a particularly important consideration. For the Citroën A-series models, there are transmission variants designed for internal drum brakes and for internal disc brakes.
With the Dyane, too, you must check which brake system is installed. This determines which transmission is technically compatible and which brake fluid may be used.
Drum brake transmission on the Citroën Dyane
Earlier versions of the Dyane have internal front drum brakes on the transmission. These vehicles use classic DOT- or Lockheed-based brake fluid.
Typical features:
| Feature | Drum brake transmission |
|---|---|
| Front wheel brake | Internal drums on the transmission |
| Brake fluid | DOT / Lockheed |
| Handbrake | acts on the front drums |
| Transmission housing | without mounting for disc brake calipers |
| Conversion to disc | only practical with further modifications |
On a Dyane with a drum brake system, a disc brake gearbox should not be installed without first inspecting and modifying the entire brake system accordingly.
Disc brake gearbox on the Citroën Dyane
Later Dyane models may be equipped with internal disc brakes. These vehicles use LHM, i.e., green mineral hydraulic fluid.
Typical features:
| Feature | Disc brake mechanism |
|---|---|
| Front wheel brake | Internal brake discs on the transmission |
| Brake fluid | LHM, green, mineral-based |
| Handbrake | Separate handbrake pads on the disc brake |
| Transmission housing | with mounting for brake calipers |
| Hoses and seals | must be suitable for hydraulic brake fluid |
Important: Hydraulic brake fluid (LHM) and DOT/Lockheed brake fluid must never be mixed. The seals, boots, and components are designed for different fluids. Mixing them can cause serious damage to the brake system.
Can a 2CV6 transmission be installed in a Dyane?
In many cases, a 2CV6 transmission may function similarly or even be installable mechanically. Nevertheless, it is not automatically the right choice for a Dyane.
The following points must be checked before installation:
| Checkpoint | Meaning |
|---|---|
| Gear ratio | affects torque, RPM, and top speed |
| Brake system | Drum or disc must fit |
| Brake fluid | Do not mix DOT/Lockheed or LHM |
| Clutch | Note the model and year of manufacture |
| Drive shafts | Check flanges and model |
| Speed sensor shaft drive | May vary depending on the transmission |
| Handbrake | Drum and disc brakes differ |
| Engine | The Dyane 4 and Dyane 6 require different tuning |
A 2CV6 transmission with a short gear ratio can provide good low-end torque in a Dyane 6. At the same time, engine RPM may increase at higher speeds. A longer Dyane, Ami, or Acadiane transmission may run more smoothly but feels less powerful on inclines or when loaded.
Can an Ami or Acadiane transmission fit in a Dyane?
Transmissions from the Ami 8 or Acadiane are technically related to the Dyane. Nevertheless, there are differences here as well. The gear ratio and the design for the respective vehicle type are particularly important.
An Ami 8 transmission often has longer gear ratios and is designed for smoother driving. An Acadiane transmission may be tuned differently due to its commercial vehicle character. This can noticeably change the driving behavior in a Dyane.
Before installation, you should therefore always check whether the transmission is suitable for the intended use. For an original or as close-to-production-spec Dyane as possible, not every technically compatible transmission is the best choice.
Citroën Dyane Reverse Gear and Typical Transmission Problems
Reverse gear in the Dyane: only for short, slow maneuvers
A particularly important note concerns reverse gear. As with other Citroën A-series models, the Dyane’s reverse gear is intended for short maneuvering movements. Longer periods of reverse driving, high RPMs, or heavy loads should be avoided.
It is known that these transmissions can seize up after prolonged or forceful reverse driving. The cause usually lies not directly with the reverse gear itself, but with a component in the area of the sliding sleeve for 2nd and 3rd gears.
There is a retaining or threaded bushing located there. If this bushing loosens, the sliding body can shift too far. This can cause shifting components in the transmission to jam. The transmission then behaves as if two gears were engaged simultaneously.
Drive in reverse only slowly, for short distances, and without heavy loads.
This applies especially to long driveway approaches, garage entrances, inclines, grassy areas, gravel surfaces, or when maneuvering with a heavy load.
Why can the Dyane transmission lock up after driving in reverse?
When driving in reverse, different forces act on the transmission than during normal forward driving. If you drive in reverse for a long time, with the throttle wide open, or under heavy load, unfavorable stresses are placed on the shift mechanism.
If a retaining pin is already weakened or no longer properly secured, the bushing can come loose. As a result, the sliding sleeve can shift out of its intended position. In the worst-case scenario, the transmission locks up completely.
Typical signs of a seized Dyane transmission
The following symptoms may indicate a blockage or damage in the transmission:
| Symptom | Possible meaning |
|---|---|
| A metallic noise suddenly occurs after driving in reverse | A clutch or shift component may have come loose |
| The vehicle will not move | The transmission may be internally locked |
| The clutch is engaging, but the drive remains locked | Probable transmission failure |
| The shift lever feels unusual | Shift forks or shift sleeves may be misaligned |
| The transmission feels as if two gears are engaged at the same time | Shift components may be jammed |
In this situation, do not force the gearshift or attempt to drive off. Also, do not use the starter motor to “free up” the vehicle. This can cause further damage to gears, shift sleeves, or shift forks.
What to do if the Dyane transmission locks up?
If the transmission locks up after driving in reverse, the vehicle should be secured immediately and not moved any further.
Recommended procedure:
- Secure the vehicle to prevent it from rolling away.
- Do not shift gears or drive off.
- Do not force the shift lever.
- Have the upper transmission cover inspected.
- Check the position of the shift sleeves and shift forks.
- Correctly position and secure the loose retaining bushing.
- Check the transmission oil for metal particles.
- Carefully check all gears before a test drive.
With a bit of luck, the cause can be identified and resolved by inspecting the upper transmission cover. Whether this is sufficient depends on whether consequential damage has already occurred.
When does a Dyane transmission need to be removed?
A simple inspection through the transmission cover is not always sufficient. Removal and complete disassembly are recommended if there is significant damage or metal wear.
| Findings | Recommendation |
|---|---|
| Retaining bushing severely damaged or loose | Disassemble and inspect the transmission |
| Teeth damaged or broken | Complete inspection required |
| Sliding sleeve damaged | Replace component |
| Shift fork bent | Inspect or replace shift fork |
| Metal debris in the oil | Clean and inspect the transmission |
| Squealing noises after repair | Inspect bearings, bevel gear, and ring gear |
A loose bushing should not simply be screwed back in. It must be permanently secured. Depending on its condition, options include clean caulking, suitable threadlocker, or a professional mechanical lock.
Typical weak points in the Citroën Dyane transmission
In addition to the problem with reverse gear, there are other typical wear points that can occur in Dyane transmissions and related A-model transmissions.
Shifting problems and synchronizer rings
Cracking or sticking when shifting, especially between 2nd and 3rd gear or when downshifting from 3rd to 2nd gear, often indicates worn synchronizer rings.
Possible causes:
| Cause | Description |
|---|---|
| Worn synchronizer rings | Common cause of shifting noises |
| Worn shift sleeve | Gear does not engage properly |
| Worn guides | Imprecise shifting feel |
| Old or incorrect transmission fluid | Poor shifting performance |
Bearing noises
Howling, humming, or grinding noises should be taken seriously.
| Noise | Possible cause |
|---|---|
| Howling under load | Bevel gear, ring gear, or bearing |
| Rattling at idle | Input bearing, primary shaft, or clutch area |
| Roaring in all gears | Main bearing or differential bearing |
| Noise only in one gear | Gear pair or gear bearing |
Leaks
Leaks are common in older transmissions.
| Location | Possible cause |
|---|---|
| Output flanges | Hardened oil seals or worn-in running surfaces |
| Shift cover | Old gasket |
| Speedometer cable drive | Defective sealing ring |
| Drain and fill plug | Old sealing rings |
| Case seam | Inadequate sealing following a previous repair |
Transmission fluid for Citroën Dyane and Dyane 6
The Dyane’s transmission typically requires about 0.9 liters of transmission oil. The correct fill level is reached when oil leaks out of the side inspection port.
Recommendation for normal road use:
| Point | Recommendation |
|---|---|
| Quantity | approx. 0.9 liters |
| Viscosity | SAE 75W80 |
| Specification | Preferably mineral GL-4 gear oil |
| Filling level | until oil leaks from the inspection port |
| Not recommended | Engine oil, ATF, or very thin low-viscosity oils without a specific reason |
A mineral 75W80 GL-4 transmission oil is usually a sensible and conservative choice for classic transmissions. If the history is unknown, the oil should be changed and checked for metal abrasion, water, or a strong odor.
Inspect the Citroën Dyane transmission before installation or repair
A Dyane transmission should be thoroughly inspected before installation, purchase, or repair. Many vehicles have been modified over the years. Therefore, the transmission originally installed is not always present.
Important checkpoints:
- Is it a drum brake or disc brake transmission?
- Is DOT/Lockheed or LHM used?
- What gear ratio is installed?
- Is the transmission compatible with the Dyane 4 or Dyane 6?
- Does the transmission fit the existing engine?
- Are the clutch, drive shafts, and speedometer cable drive compatible?
- Are there any shifting problems or noises?
- Are there any visible leaks?
- Is the correct transmission fluid used?
- Has the vehicle already been converted to a different drivetrain?
FAQ on the Citroën Dyane transmission
Which transmission is compatible with the Citroën Dyane?
That depends on the engine, model year, and braking system. A Dyane 4 requires a different setup than a Dyane 6. Additionally, the drum or disc brakes, brake fluid, clutch, and drive shafts must be compatible.
Is a 2CV6 transmission suitable for a Dyane?
A 2CV6 transmission may fit mechanically, but it isn’t necessarily the best choice. It often has shorter gear ratios and provides good low-end torque, but can cause higher engine RPM at higher speeds.
Is an Ami 8 transmission suitable for a Dyane?
An Ami-8 transmission may have a longer gear ratio and thus feel smoother. In a Dyane, however, handling can become sluggish, especially on hills or when loaded.
What is the difference between 8/31 and 8/33?
8/31 has a longer gear ratio and reduces engine speed at the same speed. 8/33 has a shorter gear ratio and improves acceleration. Which gear ratio is better suited depends on the engine and intended use.
Can LHM be mixed with DOT brake fluid?
No. LHM and DOT/Lockheed brake fluid must never be mixed. Doing so can cause serious damage to the brake system components.
Why does first gear make a clunking noise in the Dyane?
First gear is not synchronized. It should only be engaged when the vehicle is stationary. If it is engaged while rolling or while driving, shifting noises are normal and do not necessarily indicate a defect.
